Polyester Wadding

3D Model

COMPOSITION

Web with low weight 50gsm or less, or high thickness and high weight (250mm), high loft. Ventilation is forced from top to bottom or bottom to top, reversible (see after) manually or from the control board. Lateral closing of the air, from control panel. Heating with industrial direct gas burners. Thermal cycle at high efficiency. Modular construction to be extended in future. Specific belts choosen for this job. Cooling of the product at oven exit.

  1. ENTRY BELT : could be by customer side
  2. ENTRY ZONE : it will contains various belts mechanism, that will remain in cold atmosphere
  3. SECTION 1 : equipped with fan, burner, filters
  4. SECTION 2 : number of sections following the production
  5. AIR EXHAUST FAN : to remove smokes from oven
  6. COOLING ZONE : of various length, equipped with fans
  7. EXIT ZONE : it will contains various belts mechanism, that will remain in cold atmosphere
  8. FAN OF THE SECTION : at variable speed
  9. BURNER OF THE SECTION : industrial type, world wide assisted and equipped with filters

OTHER INFORMATION

AIR FLOW IN OVEN FOR POLYESTER WADDING

AIR PRESSURE IN ONE SIDE + AIR VACUUM IN THE OPPOSITE IS THE CLUE OF WEBS BONDING



AIR FLOW DIRECTION COULD BE EASILY ADJUSTED FOLLOWING THE PRODUCT

Optimal bonding of the web is obtained by a combination of positive pressure in one side and negative in the opposite.
In this way all air moved by the fan is forced to penetrate totally the product and therefore it reaches a fast and
uniform bonding. Bombi Meccanica developed unique system to distribute homogenously the air from left to right, thanks to
specific nozzles where the air pressure is equalized and well distributed. This permits the correct bonding is any working
width, with installation made up to 5,5 m wide. In order to work with any kind of web with different weight and density,
the sense of the air could be adjusted by the operator in easy way : or manually or electronically from the control panel.
Air can be distributed top to bottom, bottom to top, or alternate way.

WEB THICKNESS REGULATION



2 HOT SECTION OVEN + COOLING

Webs coming from a carding + cross lapper system or from an air lay must be protected and controlled in thickness,
in order to meet final user demand. For this reason a fiber bat is held between two conveyors, before to enter into
the oven and all along the process . In this way the top belt will prevent fiber movement and will adjust final thickness.
Belts distance is regulated gradually in various points, with motor driven screw jacks. They are controlled from the
touch panel so the operator can adjust easily in any moment following the final product. The compression is gentle
and gradual, thanks to various points of regulation located along the oven length
– ADDING MORE SECTION, MORE REGULATING POINTS WILL COME –

MOTOR DRIVEN SCREW JACKS



Motors for belts distance adjusting are located out of the oven in clean and cold atmosphere

BELTS



Following the products our oven could install different belts and different combinations. our great experience guide us in
the choose of various materials and mashes
fiberglass ptfe coated, steel, pps, peek, duofill , hybrid are among the more common used type

AIR FILTER

EASY TO CLEAN FILTERS



FOR NO STOP PRODUCTION

Air stream may remove fibers and dust from the web and they will reach burner zone with
risk of contamination, burner damage, fire.
To prevent this, air flow is continually filtered before reach the burner at each cycle. Each burner has 3 set of
filters that could be cleaned from outside of the oven, without doors opening.

DOORS



Oven is equipped with various doors that are used to access to the internal parts, for cleaning and maintenance.
The sealing of the smoke is made with silicon gasket. To get the optimum sealing the doors are equipped with 4 locks
(2 on the left, 2 on the right). These, jointed with special hinges permit a parallel movement of the door that will
close perfectly with oven frame.

TELESERVICE



Production site, located in any place of the world, is connected via internet with our systems in Italy.
Customer is assisted in real time for any kind of problems, modifications, future adding without the need
to send locally a technician.

ENERGY RECOVERING



Bombi Meccanica developed 3 steps for heat recover, accordingly with customer needs and local enviromental.
THEY CAN BE RETRO-ADDED IN ANY OVENS

FIBERSPES , PA, WOOL, COTTON, BiCo
WORKING WIDTH1.500-6.000mm
WEIGHT RANGE50-10.000gsm
WEB THICNESS BEFORE THE OVENUp to 1.500mm
WEB THICNESS AFTER THE OVENUp to 250mm
PRODUCTION SPEEDUp to 50m/min
HEATINGDirect gas burners (with natural or lpg gas), thermal oil, electric
OVEN SECTION LENGHT3.300mm or 2.200mm

Re-designed and improved, the new thermobonding oven finds its application for difficult products : Natural fibers
webs with high thickness, polyester wadding high loft, technical products. Ventilation is forced from top to bottom
or bottom to top, reversible in each section from the control board. Lateral closing of the air, from control panel.
Heating with industrial direct gas burners. Thermal cycle at high efficiency. Modular construction to be extended in future.
The possibility to regulate the volume of air flow for every section separately via frequency inverters, again allows
easy production of any kind of web and weight. Within the oven the web is quickly heated in a well balanced way; uniformly
melting the bonding fibres and therefore providing optimal homogeneous bonding. The possibility of inversion of the air
flow direction allows bonding for thick felt, compensating the weight of the fibres also.
Before entering the oven, the web coming from an air lay or a cross lapper is calibrated between two belts to provide
the thickness and stability required and pre-set by the operator. Adjustment of the distance between the two belts is
easily and accurately made via digitally controlled motors ensuring precise reproduction of any product whenever required.
To have the optimum and most efficient bonding of any kind of web or web thickness, during processing, the air needs to
pass completely through it. To achieve this, each oven section adopts a combination of positive pressure on one side and
negative pressure on the opposite side. In this way, all the air in circulation is forced to pass down through the web.
Within each section the direction of air flow (top to bottom or bottom to top) can be reversed via manual adjustment or
via electronic control from the panel.
Heating via gas burners reduces warming up and cooling times, and due to the flame modulating system driven by a PID
controller, it provides high efficiency and very accurate temperature regulation. Also a part of the resulting processing
fumes and gases are combusted with the result of less air pollution. Burners are modulating type with high precision
temperature controlling and adjusting.
The air filtering system is with framed steel nets inserted into the air channels. These are accessible from the outside
of the oven and can be removed, cleaned and re-inserted with the oven in operation, allowing the oven to work 24 hours\day
without stopping.
After the oven, following the needs, a hot\cold calender, cutting machine, winder or/and pads stacker can be installed.

OVEN ENTRY



OVEN ENTRY




OVEN ENTRY



OVEN ENTRY




OVEN ENTRY



OVEN ENTRY




OVEN ENTRY



OVEN ENTRY




OVEN ENTRY



OVEN EXIT




OVEN EXIT



OVEN EXIT




COOLING AT OVEN EXIT



END OF LINE




COOLING



BURNER WITH FILTERS




MOTOR FOR THE OVEN FAN



MOTOR FOR THE OVEN FAN




BURNER WITH FILTERS



POLYESTER ROLL



POLYESTER ROLL




POLYESTER PADS



POLYESTER PADS




POLYESTER ROLL



POLYESTER ROLL




POLYESTER ROLL



POLYESTER PADS